Freewheel clutch insert elements

GMN insert elements are available in many different diameters. The FE 400 Z, FE 400 Z2 and FE 8000 Z series are equipped with a tension spring. The FE 400 M series has a meander spring. GMN insert elements are designed for installation on hardened and ground connecting parts. They are suitable for either oil or grease lubrication. All GMN insert elements can be used as indexing clutches, backstops or as overrunning clutches.

Modul30a_EE_862x550

Freewheel clutch insert element FE 400 Z

The FE 400 Z series contains freewheel clutch insert elements with tension springs.

 

Characteristics:
  • Installed width: 12 mm
  • Operating temperature: max. 140 °C (higher temperatures on request)
  • Indexing frequency: max. 10 Hz
  • Lubrication: oil or grease lubrication, delivered with corrosion protection, pre-greased on request
fe-453-z-stahl
FL_Detail_FE_fe-453-z

Components

  • Insert element 

FE 400 Z

  • Spring 

Tension spring (Z)

  • Cage

stamped steel / plastic (PA)

  • Sprags 

hardened bearing steel
Start gap height h0 = 4 mm

  • Raceways

  • Ball bearing

  • Roller bearing

  • Lubrication

  • Seal

4 - 15 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 412 Z
4
12
12
4
27000
0.0028
300393
FE 416 Z
8
16
12
16
19200
0.0059
300400
FE 419 Z
11
19
12
25
15200
0.0041
300402
FE 422 Z
14
22
12
53
10100
0.01
300405
FE 423 Z
15
23
12
62
9200
0.0091
300411
FE 420 Z
12
20
12
35
12500
0.005
306041

17 - 24 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 425 Z
17
25
12
72
8100
0.0116
300415
FE 427 Z
19
27
12
83
7400
0.0126
300422
FE 428 Z
20
28
12
93
7500
0.0132
300430
FE 430 Z
22
30
12
107
6300
0.0145
300435
FE 432 Z
24
32
12
117
5900
0.0152
300439

25 - 34 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 433 Z
25
33
12
128
6000
0.0156
300445
FE 435 Z
27
35
12
143
5100
0.016
300448
FE 437 Z
29
37
12
154
4800
0.0177
300455
FE 438 Z
30
38
12
166
4900
0.0179
300460
FE 442 Z
34
42
12
198
4400
0.02
300463

35 - 50 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 443 Z
35
43
12
207
4300
0.0213
300469
FE 448 Z
40
48
12
248
4300
0.0228
300478
FE 453 Z
45
53
12
293
3400
0.022
300482
FE 455 Z
47
55
12
313
3300
0.0285
300487
FE 458 Z
50
58
12
344
3400
0.029
300489
FE 456 Z
48
56
12
324
3200
0.031
306440

51 - 65 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 459 Z
51
59
12
353
3000
0.0293
300494
FE 463 Z
55
63
12
393
2900
0.0318
300497
FE 468 Z
60
68
12
444
2600
0.034
300501
FE 470 Z
62
70
12
465
2600
0.035
300505
FE 473 Z
65
73
12
495
2500
0.0368
300508

70 - 240 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 478 Z
70
78
12
548
2600
0.04
300511
FE 483 Z
75
83
12
602
2700
0.0445
300513
FE 488 Z
80
88
12
657
2100
0.05
300514
FE 490 Z
82
90
12
684
2100
0.05
300516
FE 492 Z
84
92
12
702
2200
0.0473
300518
FE 508 Z
100
108
12
889
1700
0.0548
300519
FE 513 Z
105
113
12
947
1800
0.06
300520
FE 528 Z
120
128
12
1127
1300
0.068
300522
FE 620 Z
212
220
12
2291
1000
0.1135
300523
FE 648 Z
240
248
12
2673
860
0.127
300524

Freewheel clutch insert element FE 400 M

The FE 400 M series contains freewheel clutch insert elements with meander springs.

 

Characteristics:
  • Installed width: 12 mm
  • Operating temperature: max. 170 °C
  • Indexing frequency: max. 60 Hz
  • Lubrication: oil or grease lubrication, delivered with corrosion protection, pre-greased on request
fe-453-m
FL_Detail_FE_fe400m

Components

  • Insert element 

FE 400 M

  • Spring 

Meander spring (M)

  • Cage

stamped steel

  • Sprags 

hardened bearing steel
Start gap height h0 = 4 mm

  • Raceways

  • Ball bearing

  • Roller bearing

  • Lubrication

  • Seal

14 - 22 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 422 M
14
22
12
59
10100
0.0108
300404
FE 423 M
15
23
12
66
9200
0.0105
300409
FE 425 M
17
25
12
79
8100
0.0124
300414
FE 427 M
19
27
12
92
7400
0.0137
300421
FE 428 M
20
28
12
99
7500
0.0142
300428
FE 430 M
22
30
12
114
6300
0.0152
300434

24 - 34 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 432 M
24
32
12
128
5900
0.0163
300438
FE 433 M
25
33
12
140
6000
0.0172
300444
FE 435 M
27
35
12
153
5100
0.016
300447
FE 437 M
29
37
12
169
4800
0.0192
300451
FE 438 M
30
38
12
178
4900
0.0196
300459
FE 442 M
34
42
12
213
4200
0.0216
300462

35 - 55 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 443 M
35
43
12
224
4300
0.0224
300468
FE 448 M
40
48
12
271
4300
0.0249
300473
FE 453 M
45
53
12
321
3400
0.0275
300481
FE 458 M
50
58
12
372
3400
0.0315
300488
FE 459 M
51
59
12
381
3000
0.0315
300492
FE 463 M
55
63
12
426
2900
0.0338
300495

60 - 80 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 468 M
60
68
12
481
2600
0.0364
300500
FE 470 M
62
70
12
505
2600
0.0373
300503
FE 473 M
65
73
12
538
2500
0.0393
300506
FE 478 M
70
78
12
596
2600
0.0421
300510
FE 488 M
80
88
12
715
2100
0.05
300515

Freewheel clutch insert element FE 400 Z2

The FE 400 Z2 series contains freewheel clutch insert elements in narrow design with tension springs.

 

Characteristics:
  • Installed width: 7 mm
  • Operating temperature: max. 140 °C (higher temperatures on request)
  • Indexing frequency: max. 10 Hz
  • Lubrication: oil or grease lubrication, delivered with corrosion protection, pre-greased on request
fe-453-z2
FL_Detail_FE_400z2

Components

  • Insert element 

FE 400 Z2

  • Spring

Tension spring (Z)

  • Cage

stamped steel / plastic (PA)

  • Sprags

hardened bearing steel
Start gap height h0 = 4 mm

  • Raceways

  • Ball bearing

  • Roller bearing

  • Lubrication

  • Seal

2 - 8 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 410 Z2
2
10
7
1
52600
0.0012
300390
FE 412 Z2
4
12
7
3
40900
0.0024
300394
FE 413 Z2
5
13
7
4
34900
0.0027
300395
FE 414 Z2
6
14
7
6
31200
0.0014
300396
FE 416 Z2
8
16
7
10
27200
0.0037
300399

10 - 20 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 418 Z2
10
18
7
16
18900
0.005
300401
FE 422 Z2
14
22
7
30
13200
0.0082
300406
FE 423 Z2
15
23
7
36
13200
0.0085
300410
FE 425 Z2
17
25
7
43
10600
0.0106
300416
FE 427 Z2
19
27
7
49
9400
0.0116
300423
FE 428 Z2
20
28
7
55
9700
0.0122
300431

25 - 35 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 433 Z2
25
33
7
78
7700
0.0152
300446
FE 435 Z2
27
35
7
89
6500
0.016
300450
FE 437 Z2
29
37
7
97
6100
0.017
300457
FE 438 Z2
30
38
7
105
6400
0.017
300461
FE 442 Z2
34
42
7
125
5400
0.0196
300465
FE 443 Z2
35
43
7
131
5600
0.0213
300472

40 - 60 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Rotation speed
nmax
[rpm]
Weight
kg
[kg]
Item no.
Data sheets
FE 448 Z2
40
48
7
156
5500
0.0228
300477
FE 453 Z2
45
53
7
185
4400
0.0245
300484
FE 458 Z2
50
58
7
216
4400
0.028
300490
FE 463 Z2
55
63
7
246
3700
0.0308
300498
FE 468 Z2
60
68
7
277
3500
0.032
300502

Freewheel clutch insert element with tension springs FE 8000 Z

The FE 8000 Z series contains freewheel clutch insert elements with tension springs.

 

Characteristics:
  • Installed width: 16 / 19 / 25 mm
  • Operating temperature: max. 170 °C
  • Indexing frequency: max. 5 Hz
  • Lubrication: oil or grease lubrication, delivered with corrosion protection, pre-greased on request
fe-8054-z-19
FL_Detail_FE8000

Components

  • Insert element 

FE 8000 Z

  • Spring

Tension spring (Z)

  • Cage

stamped steel / drawn steel

  • Sprags

hardened bearing steel
Start gap height h0 = 8.33 mm

  • Raceways 

  • Ball bearing 

  • Roller bearing 

  • Lubrication 

  • Seal

from 38,09 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FE 8038 Z 16
38.09
54.75
16
609
0.08
300527
FE 8038 Z 19
38.09
54.75
19
801
0.098
300528
FE 8040 Z 16
40
56.66
16
668
0.085
300530
FE 8040 Z 19
40
56.66
19
880
0.105
300531

from 44,45 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FE 8044 Z 16
44.45
61.11
16
799
0.091
300535
FE 8044 Z 19
44.45
61.11
19
1052
0.112
300536

from 50,00 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FE 8050 Z 16
50
66.66
16
942
0.1
306637
FE 8054 Z 16
54.76
71.42
16
1080
0.107
300541
FE 8054 Z 19
54.76
71.42
19
1424
0.129
300542
FE 8054 Z 25
54.76
71.42
25
2015
0.174
300543

from 60,00 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FE 8060 Z 16
60
76.66
16
1243
0.113
306639
FE 8060 Z 19
60
76.66
19
1560
0.141
306640
FE 8060 Z 25
60
76.66
25
2111
0.188
306641

from 72,21 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FE 8072 Z 16
72.21
88.87
16
1740
0.139
300548
FE 8072 Z 19
72.21
88.87
19
2145
0.164
300549
FE 8072 Z 25
72.21
88.87
25
2918
0.222
300550

from 80,00 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FE 8080 Z 16
80
96.66
16
1848
0.141
306642
FE 8080 Z 19
80
96.66
19
2278
0.176
306643
FE 8080 Z 25
80
96.66
25
3101
0.235
306644
FE 8083 Z 25
83.34
100
25
3640
0.25
300553

from 100,00 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FE 8100 Z 16
100
116.66
16
2632
0.188
306645
FE 8100 Z 19
100
116.66
19
3303
0.228
306646
FE 8100 Z 25
100
116.66
25
4535
0.306
306647

from 103,23 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FE 8103 Z 16
103.23
119.89
16
2887
0.185
300556
FE 8103 Z 19
103.23
119.89
19
3582
0.223
300557
FE 8103 Z 25
103.23
119.89
25
4920
0.301
300558

from 123,34 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FES 8123 Z 25
123.34
140
25
6600
0.367
300561
FE 8123 Z 25
123.88
140.54
25
6604
0.367
300559
FE 8126 Z 25
126.22
142.88
25
6744
0.38
300562
FE 8140 Z 25
140
156.66
25
7388
0.4
300565

from 150,00 mm Inner diameter

SHOW ALL AGAIN
Inner diameter
ID
[mm]
Outer diameter
OD
[mm]
Width
W
[mm]
Torque
Tnom
[Nm]
Weight
kg
[kg]
Item no.
Data sheets
FE 8150 Z 25
150
166.66
25
8272
0.4
300567
FE 8160 Z 25
160
176.66
25
9096
0.45
306344
FE 8180 Z 25
180
196.66
25
10463
0.644
306274

Specific installation instructions for freewheel clutch insert elements

INSTALLATION INSTRUCTIONS FOR THE FE 400 Z, FE 400 M, FE 400 Z2 AND FE 8000 Z SERIES

  • Installation tolerances

Shaft h5; hub H6

 

  • Inner ring/shaft

Steel, HRC 60+4 (HV 700+100); Ehd ≥ 1.3 mm; Rz ≤ 2.5 μm

 

  • Outer ring/housing

Steel, HRC 60+4 (HV 700+100); Ehd ≥ 1.3 mm; Rz ≤ 2.5 μm

 

  • Constraints

The freewheel clutch insert element requires axial constraints on both sides.

 

  • Connecting parts

Hardening and grinding of the mating parts are necessary. Chamfered shafts and hubs ease installation.

 

  • Bearing

Freewheel clutch insert elements are not self-centering. External bearing support to define the gap between mating parts (Shaft and housing) is necessary.

Fr_Baureihen_400M_550x550
Series FE 400 Z, FE 400 M, FE 400 Z2 
Fr_Baureihen_400ZNr2_550x550
Fr_Baureihen_FE8000Z_550x550
Series FE 8000 Z 
Fr_Baureihen_FE8000Z_Nr2_550x550